Omron FH Series Vision System Overview

Automated sensory inspection has traditionally been a complex aspect of automation, often facing issues such as over detection or missed defects. These challenges increase inspection costs, reduce production efficiency, and demand specialized labor. Omron’s FH Vision System Series addresses these issues using advanced Artificial Intelligence (AI) technologies that emulate human sensibility and experience, particularly through AI Fine Matching algorithms. These innovations refine defect detection, reduce false positives, and streamline automated inspection processes.

Accelerated Machine Operation and Universal Cameras The FH Series combines the strengths of high-performance vision systems and intelligent cameras:

• AI scratch and fine-matching tools for model creation

• Simple software integration for adaptable automation

• Fast data transport via TCP/IP and EtherNet/IP

• Sophisticated algorithms ensure stability at any operating speed

• Compact design for easy machine integration

FH Series Vision System Architecture The FH Vision Controller consolidates communication, camera interfaces, image processing, and algorithms into one unit. This enhances machine cycle accuracy and provides flexibility in adapting designs and reusing machine layouts. It eliminates dependency on skilled inspectors, a growing concern in today’s labor market, and offers consistency in detecting small defects across product variations.

Key Features of the FH Series Vision System

AI Implementation The FH Series incorporates the industry’s first AI-based defect detection that does not require sample-based learning:

• Emulates skilled inspectors’ sensitivity

• Identifies quality goods with human-like accuracy

• No need for a special environment or AI engineer

• Capable of detecting multiple flaws without pre-definition

Parallel Process System The system supports Random Trigger Multi-Line inspections, allowing a single controller to manage up to four separate inspection processes. This capability reduces hardware requirements and startup costs while boosting adaptability in manufacturing environments.

Pharmaceutical Industry Applications

• One controller manages multiple lines

• Up to four camera connections per controller

• Ideal for packaging, label verification, and regulatory compliance

Innovative Illumination Technology – MDMC Light

• Combines flexibility and precision

• Allows real-time color and direction pattern adjustments

• Eliminates hardware swaps during changeovers

• Enables custom inspections for different applications

• Supports 16 million colors via Real Color Processing

Common Communication Standards Utilizing the Omron Sysmac platform, the FH Series seamlessly integrates with:

• Motion, logic, visualization, safety, and robotics

• Single environment for programming via Sysmac Studio

• Reduces development and verification time

EtherCAT Integration

• Rapid data transfer between devices

• Reduced communication cycle time (1/32 of traditional)

• 6ms reduction from trigger input to output measurement

• Enhances synchronized motion and inspection processes

Regulatory Compliance and Software Features Supports compliance with 21 CFR Part 11 and GMP for industries like pharmaceuticals and medical devices:

• Audit Trail Viewer and Reports (CSV/PDF exportable)

• Single Sign-On and enhanced password security

• Encrypted configuration files

• User access level customization

• Seamless HMI integration

Industry Applications

Automotive:

• Assembly line quality checks

• Cosmetic defect inspections

• High-accuracy measurements

Food and Commodities:

• Quality inspection for safety and standards

• Accurate filling lines

• Primary and secondary packaging

• Pick and place operations

Traceability:

• Label and print verification

• End-to-end tracking applications

Conclusion The Omron FH Series Vision System stands at the forefront of machine vision technology. By integrating advanced AI, cutting-edge illumination, and robust communication protocols, it ensures unmatched precision, flexibility, and compliance across industries. Whether enhancing pharmaceutical packaging or automotive assembly, the FH Series delivers a scalable, smart, and reliable solution, elevating automated inspection to new levels of performance.

For more information, contact PLG Automation:
Email: sales@plgautomation.com
Phone: 800-906-9271